Abstract
A new method is proposed to mitigate ice accretions on wind turbine blades via the creation of a microstructural gradient surface geometry that facilitates spontaneous water droplet motion along the surface. The wettability gradients are formed by laser etching 35 μm wide, 35 μm deep channels into aluminum to form a surface with a gradually increasing solid area fraction. Different design variations are then proposed and systematically evaluated on the merits of their performance. An analytical model is also derived based on a balance of hysteresis and drag forces to predict the critical airspeed necessary for droplet movement as a function of the droplet size and surface contact angle. Experimentation has shown good agreement with the model for both the baseline and fixed-pitch channel surfaces and has also demonstrated that, in certain cases, up to 70 % lower critical airspeeds are needed to initiate droplet motion on these microstructured surfaces.
• Variably-spaced, 35 μm-wide microchannels were used to create wettability gradients.
• Micro-structured surfaces were able to reduce CA hysteresis by nearly 50°.
• Gradient surfaces reduced critical airspeed to initiate droplet motion by up to 75%.
• Spontaneous water droplet travel distances up to 7.5 mm were measured.
• Wettability gradients could help minimize ice accretion on wind turbine blades.